Senior Setter

JOB OBJECTIVE(S):

• Set and program machinery (where applicable) in preparation for production within the Second Operations section.
• Ensure first‑time‑right setups, stable production, and adherence to engineering targets and quality specifications.
• Train and support operators, including IMDS checks and standardized work.

MAIN DUTIES & RESPONSIBILITIES:

• Production Setup & Operation
  • Collect component layouts upon receipt of Production loading and verify all documentation is current.
  • Set up and troubleshoot specialized gear cutting machinery and other second operations equipment.
  • Set machines according to layout and component specification, ensuring first‑off approval before batch production.
  • Keep set‑up scrap to a minimum and ensure it is clearly segregated from production components.

• Tooling, Equipment & Maintenance
  • Manufacture, assemble, and maintain single‑function tooling including press, basic milling fixtures pneumatic tooling, and purpose-built tooling.
  • Maintain and adjust older mechanical equipment—requiring a deep understanding of mechanical movements and behaviours under load.
  • Perform root cause checks and corrective adjustments on machines and tooling to stabilize process capability.
  • Conduct basic maintenance and elevate more serious maintenance issues to the Team Leader or relevant department timeously.
  • Ensure all tools and Gear Hob sets are labelled and stored correctly; proactively request/order relevant tools or parts.

• Quality, Gauging & Documentation
  • Collect all relevant gauges from the gauge room as per IMDS requirements and ensure calibration status is valid.
  • Read, understand, and apply information from technical manuals and machine documentation.
  • Submit first‑off samples to inspection and act on feedback promptly.
  • Identify out‑of‑spec trends and implement remedial actions (adjustments, tool maintenance, parameter optimization).
  • Uphold high accuracy and consistent attention to detail throughout production runs.

• Safety, Housekeeping & Continuous Improvement
  • Ensure operational areas are safe and hazard‑free; always uphold safe working practices.
  • Maintain high housekeeping standards (5S) and participate in safety audits.
  • Support continuous improvement in tooling, setups, cycle times, changeovers, and workflow; contribute to standardization of best practices.
  • Transfer knowledge and support less experienced operators through structured training and coaching.

• Communication & Collaboration
  • Communicate effectively with Team Leader and operators regarding status, issues, and improvement opportunities.
  • Provide clear updates on setups, first‑off results, deviations, and corrective actions.

Formal schooling/degree:

• Grade 12
• Red Seal Toolmaker

Experience:

• 20+ years in toolmaking or precision machining (strong hands‑on background required).
• Previous experience in a high‑volume precision mechanical engineering environment.
• Proven ability to set up and problem‑solve within a production environment.
• Demonstrated capability working with older mechanical gear cutting machines and understanding machine behaviour under load.
• Competence in milling machines, presses, pneumatic tooling, and hydraulic tools.
• Ability to learn new systems, interpret manuals, and adopt new methods.
• Programming knowledge (where applicable) and strong setting knowledge.
• Able to work independently with minimal supervision and deliver reliable, repeatable output.

• Cost to company 
• Medical Aid
• Provident Fund

Contact: 021 508-9400

Email: recruitmenthr@rheinmetall-laingsdale.com